Forklift Collision Avoidance

Forklift Collision Avoidance

AI-driven forklift collision avoidance and accident prevention system that creates safer working environments where forklift trucks, plant machinery and cranes operate in proximity to workers.

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Prevent Forklift Collisions Before They Happen

Forklift-related accidents remain one of the leading causes of serious injury in industrial environments. Most happen in blind spots, high-traffic zones and intersections where visibility is limited and reaction time is reduced.

To help prevent these incidents, Stanley works in partnership with Modjoul to deliver HaloGuard 360, an advanced forklift collision avoidance system that actively reduces risk and supports safer vehicle operation across busy industrial environments.

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Forklift collision prevention forklift to worker

Collision avoidance in action

Stanley benefits

Vehicle-to-Pedestrian Collision Detection

Real-time forklift pedestrian detection to prevent collisions in shared workspaces.

Stanley benefits

Forklift-to-Forklift Collision Avoidance

Proximity alerts reduce vehicle-to-vehicle collision risk in high-traffic areas.

Stanley benefits

Forklift Speed Control in High-Risk Areas

Automatic forklift speed limiting improves safety in collision-prone areas.

Stanley benefits

Blind Corner & Intersection

Advanced alerts reduce forklift collisions where visibility is restricted.

Stanley benefits

Crash Detection & Driver Safety Metrics

Impact detection and driving behaviour data support safer forklift operation.

Stanley benefits

Zone-Based Safety Controls

Configurable safety zones manage forklift traffic and reduce collision risk.

UK workers injured in the last year

Reduce workplace injuries

0

Forklifts & moving vehicles: leading causes of accidents.

5 serious forklift accidents every working day

5 serious forklift accidents occur every working day

0

Over 1,300 serious forklift-related incidents are reported each year in UK workplaces.

Major fines from forklift incidents in 2025

0k

Multiple fatal or critical accidents led to significant regulatory penalties in the UK.

Turning Safety into Intelligence

HaloGuard 360 uses ultra-wideband (UWB) proximity detection, real-time alerts and data-driven insights to reduce collision risk, improve situational awareness and support safer vehicle operation across busy worksites.

Delivered and supported by Stanley’s UK-based safety experts, HaloGuard 360 forms part of a wider, consultative approach to workplace risk reduction.

Real-Time Prevention with Actionable Insight

As a result, it actively prevents collisions in real time through immediate alerts and proximity detection, while capturing near-miss events and behavioural patterns to help you reduce risk across your entire operation, with anonymised data across the workforce.

Explore your workplace risk data
Modjoul data dashboard

HaloGuard 360 Benefits

HaloGuard 360 Benefits

Receive haptic, visual and audio alerts of nearby hazards
Bilateral warning alerts for operators and workers
Pinpoint current or potential risks within centimetre precision
Collect data on incidents, near-misses, and operator behaviour
Turnkey solution that is easy to deploy
No need to rely on Wi-Fi connectivity
A comprehensive dashboard showing real time data and asset utilisation
Colleagues engaged in health & safety training
Fast assessment reporting for real time insights
Fully customisable solution for your business

Easy to Deploy, Built to Scale

✔️ Retrofit installation with minimal downtime

✔️ Compatible with all forklift brands and models

✔️ Suitable for indoor and complex industrial environments

✔️ Scaleable from single vehicles to full-site deployment

✔️ Fully supported by UK-based engineers

Stanley is the trusted partner for UK businesses looking to reduce forklift collisions and protect their workforce. We offer tailored advice on implementing collision avoidance systems to suit your site layout and fleet, with UK-based demonstrations and on-site trials so you can see the safety system in action

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retrofit forklift collision avoidance

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Prevent collisions with AI powered safety system

Speak to our experts to assess collision risks, identify high-risk zones and implement effective forklift collision avoidance solutions.

 

Our Expert

Book a free site visit today.

Chris Walshe
Operations Director
Stanley Testimonials
Testimonials
See what other people are saying about the hazard avoidance system

We use the collision avoidance system in our food distribution warehouse and it has been excellent. Simple to operate, reliable and a real boost to workplace safety

H Kelly Operations Director

We had the forklift collision avoidance system fitted by Stanley Handling and it has been a real improvement for our site. The installation was straightforward, the team explained everything clearly and the system itself is already making a difference in keeping our staff safe

Mike Gray Managing Director
Our Testimonials