AI-driven forklift collision avoidance

HaloGuard 360 available from Stanley, is a collision avoidance and accident prevention system that creates safer working environments where forklift trucks, plant machinery and cranes operate in proximity to workers.

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Prevent Forklift Collisions Before They Happen

Forklift-related accidents remain one of the leading causes of serious injury in industrial environments. Collisions between vehicles, pedestrians and fixed infrastructure often occur in blind spots, high-traffic zones and intersections where visibility and reaction time are limited. Operating forklifts and other powered industrial vehicles impacts the body in specific ways and creates unique workplace safety challenges.

In partnership with Modjoul, Stanley delivers HaloGuard 360 an advanced forklift collision avoidance system designed to proactively prevent accidents involving forklifts and other industrial vehicles.

HaloGuard 360 uses ultra-wideband (UWB) proximity detection, real-time alerts, and data-driven insights to reduce collision risk, improve situational awareness and support safer vehicle operation across busy worksites.

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forklift collision avoidance in warehouse and logistics

HaloGuard 360 Key Safety Features

Vehicle-to-Pedestrian Collision Detection

Real-time forklift pedestrian detection to prevent collisions in shared workspaces.

Forklift-to-Forklift Collision Avoidance

Proximity alerts reduce vehicle-to-vehicle collision risk in high-traffic areas.

Forklift Speed Control in High-Risk Areas

Automatic forklift speed limiting improves safety in collision-prone areas.

Blind Corner & Intersection

Advanced alerts reduce forklift collisions where visibility is restricted.

Crash Detection & Driver Safety Metrics

Impact detection and driving behaviour data support safer forklift operation.

Zone-Based Safety Controls

Configurable safety zones manage forklift traffic and reduce collision risk.

UK workers injured in the last year

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Forklifts & moving vehicles: leading causes of accidents.

5 serious forklift accidents every working day

5 serious forklift accidents occur every working day

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Over 1,300 serious forklift-related incidents are reported each year in UK workplaces.

Major fines from forklift incidents in 2025

0k

Multiple fatal or critical accidents led to significant regulatory penalties in the UK.

Workers on the ground receive haptic proximity alerts from the wearable device, alerting them to the presence of a forklift or other industrial powered vehicles, including crane loads overhead. Vehicle operators receive a customisable visual and audio alert when a hazard is nearby.

Delivered and supported by Stanley’s UK-based safety experts, HaloGuard 360 forms part of a wider, consultative approach to workplace risk reduction.

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HaloGuard 360 Benefits

HaloGuard 360 Benefits

Receive haptic, visual and audio alerts of nearby hazards
Bilateral warning alerts for operators and workers
Pinpoint current or potential risks within centimetre precision
Collect data on incidents, near-misses, and operator behaviour
Turnkey solution that is easy to deploy
No need to rely on Wi-Fi connectivity
A comprehensive dashboard showing real time data and asset utilisation
Colleagues engaged in health & safety training
Fast assessment reporting for real time insights
Fully customisable solution for your business

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Easy to Deploy, Built to Scale

✔️ Retrofit installation with minimal downtime

✔️ Compatible with all forklift brands and models

✔️ Suitable for indoor and complex industrial environments

✔️ Scaleable from single vehicles to full-site deployment

✔️ Fully supported by UK-based engineers

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retrofit forklift collision avoidance

Why choose Stanley?

With over 75 years of experience in workplace safety and industrial vehicle risk management, Stanley is the trusted partner for UK businesses looking to reduce forklift collisions and protect their workforce. Our expert team provides:

✔️ Tailored advice on implementing collision avoidance systems to suit your site layout and fleet
✔️ UK-based demonstrations and on-site trials so you can see HaloGuard 360 in action
✔️ Nationwide installation and safety training for operators and management teams
✔️ A commitment to improving workplace safety through proactive risk management and data-driven insights

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Prevent forklift-pedestrian collisions with AI powered safety system

Speak to our experts to assess collision risks, identify high-risk zones, and implement effective forklift collision avoidance solutions.

 

Our Expert

Book a free site visit today.

Chris Walshe
Operations Director
Stanley Testimonials
Testimonials
See what other people are saying about the hazard avoidance system

We use the collision avoidance system in our food distribution warehouse and it has been excellent. Simple to operate, reliable and a real boost to workplace safety

H Kelly Operations Director

We had the forklift collision avoidance system fitted by Stanley Handling and it has been a real improvement for our site. The installation was straightforward, the team explained everything clearly and the system itself is already making a difference in keeping our staff safe

Mike Gray Managing Director
Our Testimonials